
High Current Flat Wire Inductor
Flat-Wire Power Inductors: Ultra-Low DCR & Maximum Thermal Performance
Flat wire power inductors use rectangular copper wire to reduce copper loss, providing up to 40–60% larger surface area compared with traditional round-wire windings. This structure significantly lowers DC resistance, improves thermal dissipation, and enables higher continuous current capability under compact volume.
The design supports both molded and assembled structures, allowing engineers to balance efficiency, mechanical robustness, and voltage endurance based on application needs.
Key Advantages
Best current density per footprint
Excellent temperature performance for compact DC-DC stages
Longer operating life for assembled flat-wire models
Lower copper loss at high frequency
Ideal For Efficiency-Driven Systems
Automotive, Server, Telecom, EV, Industrial Controllers
Features
- 40–60% larger effective conductor surface area
- Ultra-low DCR
- High thermal stability
- Supports low profile designs
Applications
- High-Power Buck / Multiphase VRM for Servers and GPU Regulators
- Automotive DC-DC Regulators (Efficiency-Driven)
- 5G Base Station Power and Telecom Equipment
- High-Density Power Modules requiring Max Current Density
- Electric Vehicle (EV) Traction Inverters and High-Power Systems
- Compact Industrial Controllers and Power Supplies
High Current Flat Wire Inductor | High Current Power Inductor Manufacturer | Coilmaster Electronics
Located in Taiwan since 1995, Coilmaster Electronics Co., Ltd. has been a manufacturer of magnetic components. Its main magnetic components include, High Current Flat Wire Inductor, common mode chokes, SMD molding power chokes, chock coil inductors, SMD shielded and semi-shielded power inductors, low profile and high current power inductors, high voltage power inductors, ethernet and LAN power transformers, flat wire inductors, RJ45 jacks with integrated magnetics and high frequency transformers, and ceramic or air coil multilayer chip inductors.
Coilmaster offers AEC-Q200 certified, high-efficiency power inductors, chokes, and transformers. Specializing in low-loss, high-current components for Automotive, 5G, and Industrial applications. Contact our experts for instant support. With more than 20 years of experience in magnetic territory, Coilmaster Electronics is specialized in the production of SMD power inductors, common mode choke, high frequency transformers.
Coilmaster Electronics has been providing customers with high current power inductors since 1995, with both advanced technology and 29 years of experience, Coilmaster Electronics ensures that each customer's requirements are met.

